Modern battery test systems continue to evolve, providing new capabilities to address changing technology and business needs. Key battery test technology trends include higher voltages for faster charging, wider power ranges, faster response times to emulate real-world conditions of e-mobility, and more environmental testing with broader adoption.
EV battery testing main terms EV power battery testing has three main elements, namely SOC, SOH and battery life prediction. The relationship between capacity loss L cal per d, the SOC and the temperature of the battery is shown for different temperatures in Fig. 1.
Battery test solutions have evolved from manual testing to automated and next-generation battery test systems. This article describes the evolution of these methodologies over time to align with the evolving test requirements. Figure 1: Battery test approaches are becoming more automated and sophisticated in capability
Many automated test systems do not easily integrate with third-party tools and as a result, limits testing capability and takes a long time. The ability for a battery test system to interface with and control an entire test environment is critical.
For SOC, currently, the major manufacturers mainly apply the current integration method. For SOH, currently, the major manufacturers mainly apply the voltage curve fitting method. For battery remaining life prediction, currently, the major manufacturers mainly apply statistical patterns based on long-term data to estimate.
On the business side, key trends include declining battery costs, increased use of lithium and alternative materials, shorter design cycles to address increased competition and market growth, and increased outsourcing of testing due to limited talent availability.
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